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| Our factory is equipped with integrated facilities to cater for various demands from customers. |
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| Machine clamping force |
No. of machines |
| 50 – 120 ton |
7 |
| 140 – 160 ton |
9 |
| 180 – 250 ton |
3 |
| 350 to 450 ton |
2 |
| 650 ton |
1 |
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a. Plastic Injection
We possess 22 units of injection moulding machines ranging from 50 ton to 650 ton clamping force in order to handle big and small parts. List of our plastic injection machineries is on the left.
We are also equipped with cooling tower, chiller, material dryer / dehumidifier, mould temperature control units and material mixers.
We are experienced in the following various custom injection moulding:
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insert moulding – inserting metal parts during plastic injection to combine two individual components into one single-piece components. This process usually increases product functionality and ease of assembly. |
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over moulding – combining two various types of materials into one part. |
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runnerless moulding – to increase efficiency and cost saving on material usage. |
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chemical foam moulding – mixture of foaming agent into resin to improve appearance and reduce material usage. |
Our in house tooling workshop is able to provide mould maintenance periodically to your moulds during our possession to protect your investment.
We mould plastic from commodity thermoplastics to engineering plastics. Below are some materials used in our current production:
ABS, PA, PBT, PC, PE, POM, PMMA, PP, PS, PVC, TPE, TPU, glass filled materials and compounded materials.
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Hot Stamping
We can decorate plastic parts by applying decorative hot stamp foils to flat, raised and contoured surfaces. Foils are available in many finishes including metallic, pigmented, high gloss, matte or holographic to suit your needs.
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c. Silkscreen and Tempo Pad Printing
We possess semi-automatic silkscreen printing machines, tempo pad printing machines and drying ovens. Whether it is round, flat or irregular surfaces, we are able to print your desire logo or design on the plastic parts.
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d. Ultrasonic Welding
We provide ultrasonic welding services to joint plastic parts together. Ultrasonic welding involves the use of high frequency sound energy to soften or melt the thermoplastic at the joint. The process eliminates usage of adhesives, screws and solvents which result better appearance of the products.
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e. Vacuum Metalizing
Emico has one of the biggest vacuum metalizing chambers in Asia. Our facility is equipped with conveyor system to achieve high efficiency. Vacuum metalizing is the process of evaporating metals inside a vacuum chamber to achieve a thin uniform metalized layer on the products. We are able to provide high reflective coatings and various chromed finishing such as gold, silver, bronze and various metallic colours.
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f. Spray Painting
We have multiple spraying booths and also offer full hand painting capabilities. We can spray paint plastic components to have high gloss, thin layer of paint to cover injection welding lines, different custom texturing or special antique effects. All products are cured in our dryer ovens to allow for quicker part drying and improved quality control. All painted parts are 100% final inspected and individually wrapped for protection during shipment.
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g. Assembly Services
We are equipped with assembly lines and workstations to perform assembly work, special packaging or labeling. We are experienced in assembly of plastic parts with components in various materials to provide complete products to our customer. We are capable to ship semi-assembled products directly to their assembly lines or complete products ready for distribution and sales.
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